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Building the World: The Crucial Role of the Manufacturing Industry on the Global Stage

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The manufacturing industry is the backbone of modern civilization, shaping the world we live in and playing a crucial role on the global stage. From the cars we drive to the smartphones we use, the manufacturing industry is responsible for producing the products that define our daily lives. In this article, we will explore the vital role of the manufacturing sector in driving economic growth, technological innovation, and global trade.

Economic Engine

One of the primary contributions of the manufacturing industry is its impact on the economy. Manufacturing activities create jobs, drive investment, and stimulate economic growth. In many countries, manufacturing is a significant driver of GDP and exports, providing a stable source of income and employment opportunities for millions of people. Moreover, the industry’s supply chain reaches far and wide, benefitting sectors like logistics, construction, and services.

Innovation Hub

The manufacturing sector is not just about mass-producing goods; it’s also a hotbed of innovation. Manufacturers are continually seeking ways to improve their processes, reduce waste, and enhance the quality of their products. This drive for innovation has led to the development of cutting-edge technologies, from robotics and automation to 3D printing and artificial intelligence. These innovations not only improve the efficiency and competitiveness of manufacturers but also spill over into other industries, driving progress across the board.

Global Trade and Supply Chains

Manufacturing is at the heart of global trade and interconnected supply chains. Companies source components and raw materials from around the world, assembling products in different regions before distributing them globally. This interdependence has created a web of international trade relationships, fostering global cooperation and, at times, geopolitical complexities. The manufacturing industry’s role in international trade underscores its significance in shaping global economic dynamics.

Environmental Responsibility

While manufacturing has historically been associated with environmental challenges, the industry is increasingly adopting sustainable practices. Manufacturers are working to reduce their carbon footprint, minimize waste, and develop eco-friendly products. This shift toward sustainability is not only essential for addressing climate change but also aligns with consumer preferences and regulatory requirements.

Resilience and Adaptability

The COVID-19 pandemic highlighted the manufacturing industry’s resilience and adaptability. Manufacturers swiftly adjusted their production lines to meet the urgent demand for personal protective equipment (PPE) and medical supplies. This flexibility is a testament to the industry’s ability to respond to global challenges and crises.

Conclusion

The manufacturing industry is the driving force behind global economic growth, innovation, and trade. As the world continues to evolve, manufacturing will remain at the forefront of shaping our future. From technological advancements to sustainable practices and global trade, the manufacturing sector plays a crucial role in building the world we live in today and the one we aspire to create tomorrow.

Automation

5 Reasons Why You Should Consider Using Iot in Manufacturing

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5-Reasons-Why-You-Should-Consider-Using-Iot-in-Manufacturing

manufacturing iot

There are several benefits of implementing Internet of Things -IoT in manufacturing, and a few of these are listed below. First and foremost, the use of IoT can save money. When the IoT is properly deployed, manufacturers can achieve lower costs and higher margins. The IoT can also help reduce costs and energy consumption, and even extend the life of machines. For further information, read this article. Here are five reasons why you should consider using IoT in manufacturing.

Asset condition monitoring

When a machine breaks down or becomes inoperable, it can be a cause of significant downtime. Other problems can include material erosion and leakage. By monitoring machine health, you can prevent these problems before they happen. IoT has many benefits for manufacturing and other industries. Smart assets and connected maintenance can increase productivity, cut costs, and improve maintenance strategies. Additionally, smart asset condition monitoring can reduce the impact on the environment by curtailing unnecessary energy use.

One such solution is Litmus for Smart Manufacturing, an all-in-one edge platform that collects data from all of your assets and integrates it with your existing systems. This solution lets you connect any asset, regardless of size or industry, to a cloud-based platform for advanced analytics and real-time data visualization. Litmus connects your factory floor to all of your assets and connects them to all of your data sources. By connecting to all of your assets and analyzing them together, you can make smart decisions about your production processes and assets.

Predictive maintenance

Industrial Internet of Things-IIoT-enabled predictive maintenance is becoming a popular strategy among manufacturers, but is adoption slow? The benefits of predictive maintenance go beyond reducing downtime and productivity lags, and the advantages extend far beyond the service department. The benefits of proactive maintenance extend beyond machine health and downtime prevention to the entire organization, helping optimize workforce efficiency and profitability. You should make it a point to learn more about the Industrial Internet of Things, it is no longer the future, it is right now.

Industrial-Internet-of-Things

Using sensors and analytics to predict machine health and failures is the key to predictive maintenance. It allows you to address equipment problems before they become critical, and perform maintenance even when equipment is functioning normally. In the future, some machines will be able to self-maintain themselves, eliminating the need for human intervention. And with the help of IoT-based predictive maintenance, you can be certain that your equipment will be running at its optimal level.

Production asset tracking

If your factory is experiencing problems with inventory, a proper audit of the assets can provide critical insights that can improve inventory management and maintenance. Today, many manufacturers still perform barcode inventories, which take a lot of time and resources. Inefficient inventory management can cause the loss of assets, as well as hinder production. A proper asset tracking solution can decrease inventory costs and inefficiencies, and can provide a return on investment in 12 to 14 months for most manufacturing operations.

With the use of IoT technology, companies can improve asset availability and utilization by using remote monitoring and predictive maintenance sensors. By collecting data on asset performance, businesses can prevent unexpected machine breakdowns. In addition to tracking asset location, they can also use geofencing solutions to identify roadblocks and discover hidden losses. Asset flow and location can also be tracked, allowing management to prevent equipment breakdowns before they impact production.

Safety

IoT technology can help increase safety awareness for employees and clients by detecting and alerting them to potential safety hazards. Manufacturers already use cameras throughout the operations areas of their businesses. When these cameras are connected to IoT imaging software, the technology can tap into computer vision to identify potential hazards, monitor workplace environments, and even trigger real-time alerts if an employee is injured. The data collected by connected devices can help companies improve employee safety and customer benefits.

Safety in manufacturing is increasingly becoming a key part of business strategy and IoT has emerged as a vital tool for lowering workplace risks. IoT technology can help reduce risk by monitoring workers, plants, and equipment. It can be used to equip workers with wearable devices, such as smart watches, sensors, and RFID tags. Ultimately, these devices can reduce injury risks and decrease workers compensation insurance claims. By monitoring and alerting workers, manufacturers can improve overall safety and reduce costs.

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Industrial-Internet-of-Things-in-Manufacturing

Security

In addition to the security of your data, IoT devices are often prone to intruders due to their lack of common security features and lightweight operating systems. Because they connect to other systems, IoT devices are easy targets for hackers. This makes manufacturing systems incredibly difficult to secure. However, manufacturers can choose a solution that can provide visibility, security, and manageability across multiple locations and systems. This article outlines several key points to consider when choosing a solution to secure your industrial IoT data.

One of the first steps in securing manufacturing IoT devices is to understand the security risks associated with each component. Cyberattacks can be extremely damaging. For example, a hacker could exploit a vulnerability in your video surveillance system to alter your inventory management system. This data could then trigger auto-reordering systems, which would delay ordering necessary supplies. These risks can be reduced by installing data protection measures and safety features. Manufacturers should also look into various insurance options available for their operations. Insurance policies can cover the costs of cyber/data breach and bodily injury liability. Further, the insurance may cover property and workplace safety risks as well.

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Automation

Automating Manufacturing – A Guide to Automation

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When considering automating manufacturing, the process must be flexible and adaptive to the manufacturing processes. This article will discuss the different types of automation, including Programmable, Fixed, and High maturity. Each has its advantages and disadvantages. For those who are new to automation, this article will provide a helpful guide to implementing it. Ultimately, automation is the key to manufacturing success. Read on to learn about some of the benefits of automated manufacturing. Let’s start with a simple example.

High Maturity

Automation at the highest maturity level is driven by strategy and vision. The organization has adopted technologies and developed expertise to support business processes. The organization can see productivity gains of 30% or more and can operate with two-thirds of its current workforce. Its automation strategy is defined. The business plans and processes are mature enough for it to be fully automated. However, it must continue to focus on quality and innovation to meet its goals. This article will examine what automation looks like in various levels of maturity.

A mature automation practice has a process discovery methodology in place. These organizations identify processes and categorize them into mechanical, intelligent, and wasteful. In many cases, these operations can implement automation solutions to solve problems, save money, and improve efficiency. To assess their readiness for automated manufacturing, companies must first determine their automation maturity level. A lower maturity level reflects a lack of infrastructure for automation, such as sensors and data collection systems.

flexible-automation

Flexible Automation

Flexibility is the key for flexible automation in manufacturing. Robots can perform repetitive, dangerous, or tedious tasks that humans cannot do. Humans can sometimes skip a part, or put it together incorrectly. They may also be at risk for repetitive-stress injuries. All of these issues slow down production, and increase the cost of manufacturing. Flexible automation applications can perform these tasks without missing a beat. In this article, we’ll explore how this technology can improve production.

Investing in flexible automation in manufacturing can be a smart investment for many companies. It helps companies minimize repetitive stress disorders, decrease injury risks, and improve product quality. However, it requires a lot of up-front investment. A flexible system can be as complicated as thousands of robots, controllers, conveyors, cameras, and thousands of lines of code. Manufacturers must carefully weigh the cost of automation systems before investing in them.

Fixed Automation

When considering automated equipment, there are several types of systems. Fixed automation, which is also known as “hard automation,” involves automated equipment designed for a single purpose. These systems are typically used for batch production, but they can also be customized and altered frequently. If you’re considering fixed automation for your manufacturing processes, you’ll need to make sure you’re following the relevant guidelines and standards before you start making decisions. Below are some examples of common types of automation and their applications.

First, you’ll want to evaluate the volume of production. While a fixed system might be more efficient if you need to process a large volume of products, a flexible automation system will help if your production volumes are smaller and more predictable. The best options for your manufacturing facilities will depend on your production volumes and desired levels of automation. While flexible automation can be more cost-effective than fixed automation, it may be difficult to find a suitable system for your business without adequate data.

programmable-automation

Programmable Automation

Programmatic automation is a type of manufacturing technology that allows the production of a wide variety of products, including customized parts. These machines can automate previously human-controlled tasks, which can improve coordination and information flow. In addition, they provide manufacturers with greater control over the manufacturing process. Below are some examples of the benefits of programmable automation. Each type of automation has a distinct advantage, so it’s important to know which one will work best for your particular product.

Software-controlled, programmable automation is generally cheaper to install and operate than fixed system automation, but its production rate is lower. It is best suited to medium-to-high production volumes and products with low variability. For this reason, programmable automation is usually associated with batch production and small-scale industries. The use of software-controlled automation requires more complex programming. However, the advantages of programmable automation are worth weighing against the drawbacks.

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Cost Of Automation

When determining the ROI of automation in manufacturing, it is important to consider several factors. While the purchase price for new equipment is a key cost, there are other factors that contribute to the total cost. These include the cost of software, data, and platforms, the time it takes to train employees, and the cost of spare parts and maintenance. Additionally, the cost of new industrial robots and other equipment must be considered. Ultimately, the ROI calculation for automation should consider all costs before deciding on an investment.

The labor cost associated with the production process of a manual system should be considered. For example, the annual cost for three workers working two shifts per day would amount to $560,000. Then, you would have to pay the salaries of these operators, who cost $60,000 each. Using these figures, you can calculate the overall cost of automation in manufacturing. Once you have calculated your ROI, the additional production and labor cost savings will be reflected in your profit.

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Automation

Is Automation Always a Good Thing?

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automated manufacture

The introduction of fully automated manufacturing processes radically increased efficiency, produced high-quality output, and cut labor costs. After the end of World War II, automated manufacture was expanded aggressively as the post-war industrial sector in Japan capitalized on new innovations to produce high-quality vehicles. The emergence of guided vehicles found a place in factories during the 1950s, guiding production along wires and tracks on the factory floor. These vehicles lacked advanced vision and GPS, but were a step in the right direction.

Costs of Automated Manufacture

The cost of automated manufacture is not an easy question to answer. Every industry is different, with different raw materials and operational needs. There are several factors to consider, including the payload, environment, and flexibility of the system. Downtime is also a factor. The benefits of automated manufacturing outweigh the costs, and the initial outlay can be paid back over time with the lower cost of new equipment. If you’re considering automated manufacturing, consider the following:

Increasing efficiency: While automation can significantly reduce labor costs, it is not free. In fact, too much automation can increase costs. Inflexible machinery and expensive human labor can erode the benefits of automation. A more effective strategy involves a mix of machines and humans. The right mix will depend on the manufacturing process, but adding humans to some processes can increase productivity. Some costs of automated manufacture include the cost of hiring new workers and transferring existing employees to a different location.

Reducing labor costs: Automating processes frees up human workers for higher level operations. Moreover, it streamlines the manufacturer’s production line, reducing product waste, and maintaining product quality. In short, automation can boost productivity, lower costs, and increase profits. This is why more companies are opting for automated manufacture. Aside from reducing labor costs, it can also help companies reduce costs and improve their profit margins.

Risk of Failure of Automated Manufacture

Many pharmaceutical companies have made a beeline towards automation of their processes to improve productivity and product consistency. With the increase in automation, regulatory agencies have been ramping up their efforts to keep up with these changes and are actively hiring inspectors with the skills to keep up with the changing manufacturing landscape. But is automation always a good thing? Here are some common mistakes that can cause your automated process to fail, and how to avoid them.

Risk-of-Failure-of-Automated-Manufacture

Risk-of-Failure-of-Automated-Manufacture

When an automated process fails, production stops. When this happens, support staff must learn how things should work, and how to troubleshoot the issue to resolve it. This provides an excellent learning opportunity for employees. Human operators can also identify early warning signs of manufacturing issues and develop problem-solving skills. As a result, they can also spot continuous improvement opportunities and help identify if a manufacturing process is prone to issues.

An effective governance structure is essential to automation projects. It connects the technology team, business teams, and senior management to determine risks and appropriate solutions. In addition, a well-organized team interacts with multiple stakeholders, which helps reduce the risk of diverse failures. And a well-documented governance structure makes it possible to mitigate risks. Further, it also ensures the smooth functioning of the automated manufacturing process. With the right planning, automation can dramatically improve a company’s bottom line.

Benefits of Automated Manufacture

Automation can provide a number of advantages for manufacturers. It eliminates tedious tasks and repetitive processes that have long been performed by humans. Automated manufacturing processes also require an integrated modeling environment that determines part specifications, relationships, and reliance. These processes use computers and artificial intelligence to improve production. Internet of Things and robotics also help in manufacturing automation. Here are three examples of the benefits of automated manufacturing. This technology can improve production and cost efficiency.

Automated production processes are able to produce products more quickly. In addition to reducing production time, automated processes can improve the quality of the product, reduce scrap, and reduce the need for skilled labor. With automated processes, manufacturing time can be reduced by up to 60 percent. Moreover, automated manufacturing systems can maximize space in the production area, making production more efficient. Finally, automation can increase productivity, quality, and safety. As a result, businesses can benefit from reduced production lead times.

The benefits of automated manufacture are many. The most important one is increased productivity and efficiency. This way, the manufacturing company can concentrate on more important tasks and reduce dangerous processes. With automation, companies can also increase their productivity and improve client relations. Furthermore, automated systems can run 24 hours a day without any maintenance. This is a great advantage for companies that have large production requirements. And, because of its high-speed operation, automated systems are also less expensive.

Did you miss our previous article…
https://mfgcareernews.com/an-overview-of-manufacturing-execution-systems-mes/

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